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Airworthiness Directives; Costruzioni Aeronautiche Tecnam S.P.A. Airplanes

🇺🇸United States··Final Rule·Medium Impact·View source ↗

AI-generated summary for informational purposes only. Not legal advice. See the original source for the authoritative text.

🇬🇧 English

The FAA is issuing a new airworthiness directive (AD 2026-07-05) for certain Tecnam Model P2010 airplanes equipped with Lycoming IO-390 engines, serial numbers up to 335. Prompted by reports of unrecoverable engine power loss due to 95% exhaust blockage from exhaust muffler flame tube disconnection, this AD mandates repetitive detailed borescope inspections (BSIs) of the flame tube. Initial inspection must occur within 25 hours time-in-service (TIS) or 30 days after April 20, 2026, effective date, then every 200 hours TIS. If cracks, fractures, or initiation evidence is found, repairs must follow FAA, EASA, or Tecnam DOA-approved methods. An optional terminating action ends repetitive inspections. This immediate final rule skips prior notice due to safety risks, with comments due by May 18, 2026. It affects 33 U.S.-registered airplanes, costing $170 per inspection and up to $2,840 per repair.

AI-generated summary. May contain errors. Refer to official sources for legal decisions.

Key Changes

  • Repetitive BSIs of exhaust muffler flame tube required within 25 TIS or 30 days after April 20, 2026, then every 200 TIS
  • Repairs if cracks/fractures found, per FAA/EASA/Tecnam DOA-approved methods
  • Optional terminating action to end repetitive inspections

+ 3 more changes with Pro

Obligations

What this law requires

high

Perform initial detailed borescope inspection (BSI) of exhaust muffler flame tube within 25 hours time-in-service (TIS) or 30 days after April 20, 2026, whichever occurs first

Operators of Costruzioni Aeronautiche Tecnam Model P2010 airplanes with Lycoming IO-390 engines, serial numbers up to 335
operational
high

Perform repetitive detailed borescope inspections (BSIs) of exhaust muffler flame tube every 200 hours time-in-service (TIS) after initial inspection

Operators of Costruzioni Aeronautiche Tecnam Model P2010 airplanes with Lycoming IO-390 engines, serial numbers up to 335
operational
high

If cracks, fractures, or evidence of initiation is found during inspection, repair the exhaust muffler flame tube using repair methods approved by FAA, EASA, or Tecnam DOA

Operators of Costruzioni Aeronautiche Tecnam Model P2010 airplanes with Lycoming IO-390 engines, serial numbers up to 335
operational
high

Comply with procedures specified in TECNAM Service Bulletin SB 937-CS-Ed. 2, Rev. 1, dated February 26, 2026, and TECNAM P2010 Maintenance Manual AMM Supplement S6, Ed. 2, Rev. 2, dated January 8, 2026, for performing repetitive detailed BSIs

Operators of Costruzioni Aeronautique Tecnam Model P2010 airplanes with Lycoming IO-390 engines, serial numbers up to 335
operational
medium

Implement optional terminating action to end repetitive inspection and repair requirements (procedures specified in incorporated material)

Operators of Costruzioni Aeronautiche Tecnam Model P2010 airplanes with Lycoming IO-390 engines, serial numbers up to 335
operational

Affected Parties

Operators of Tecnam P2010 airplanes (up to SN 335) with Lycoming IO-390 enginesU.S. registry owners (estimated 33 airplanes)+1 more…

Tags

airworthiness directive,Tecnam P2010,exhaust muffler