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FAA requires new maintenance limits for certain Boeing 757 airplanes with Aviation Partners Boeing winglets

🇺🇸United States··Final Rule·Medium Impact·View source ↗

AI-generated summary for informational purposes only. Not legal advice. See the original source for the authoritative text.

🇬🇧 English

This rule requires operators of certain Boeing 757-200 and 757-300 airplanes modified with Aviation Partners Boeing winglets to update their maintenance or inspection programs with new or tighter airworthiness limits. The FAA says the change is needed to catch fatigue cracking in the wing and winglet area before it can threaten the plane’s structural strength. For airlines and other operators, the main task is to revise maintenance programs within 30 days of the rule’s effective date and follow the new inspection timing. The rule also ends some older requirements from a 2020 directive for these aircraft and limits the use of alternative inspection schedules unless the FAA approves them.

AI-generated summary. May contain errors. Refer to official sources for legal decisions.

Key Changes

  • Requires updated maintenance or inspection programs for certain Boeing 757-200 and 757-300 aircraft with STC ST01518SE winglet modifications
  • Adds new or more restrictive airworthiness limitations and DTR check forms for the affected 757-200 and 757-300 fleets
  • Ends certain requirements from AD 2020-01-18 for these aircraft and bars alternative inspection intervals unless approved by the FAA

Obligations

What this law requires

high

Operators of Boeing Model 757-200 airplanes modified under STC ST01518SE must revise the existing maintenance or inspection program, as applicable, to incorporate the specified APB airworthiness limitations and DTR check form material.

airplane operatorsU.S.-registered Boeing 757-200 operators
Within 30 days after June 3, 2026
operational
high

Operators of Boeing Model 757-200 airplanes modified under STC ST01518SE must revise their existing maintenance or inspection program to incorporate the specified AP57.2-0604.2 airworthiness limitations and DTR check form provisions.

airplane operatorsair carriersmaintenance program holders
Within 30 days after the AD effective date
operational
high

Operators of Boeing Model 757-300 airplanes modified under STC ST01518SE must revise their existing maintenance or inspection program to incorporate the specified AP57.3-0604.2 airworthiness limitations and DTR check form provisions.

airplane operatorsair carriersmaintenance program holders
Within 30 days after the AD effective date
operational
high

Operators of Boeing Model 757-300 airplanes modified under STC ST01518SE must revise the existing maintenance or inspection program, as applicable, to incorporate the specified APB airworthiness limitations and DTR check form material.

airplane operatorsU.S.-registered Boeing 757-300 operators
Within 30 days after June 3, 2026
operational
high

For affected Boeing 757-200 airplanes, the initial compliance time for the incorporated tasks must be the time specified in the referenced service information, or within 6 months or 500 flight cycles after the AD effective date, whichever occurs later.

airplane operators
At the service-information time, or within 6 months/500 flight cycles after the effective date, whichever is later
operational

Affected Parties

Airlines and operators of affected Boeing 757-200 and 757-300 aircraftMaintenance and compliance teams handling Boeing 757 winglet-equipped fleets

Tags

FAA,airworthiness directive,Boeing 757…